Skip to main content

Fail of the Week: Z-Tape is No Substitute for Solder

Here at Hackaday, we see all kinds of mechanical construction methods. Some are impressively solid and permanent, while others are obviously temporary in nature. The latter group is dominated by adhesives – sticky stuff like cyanoacrylate glue, Kapton tape, and the ever-popular hot glue. They’ve all got their uses in assembling enclosures or fixing components together mechanically, but surely they have no place in making solid electrical connections, right?

Maybe, maybe not. As [Tom Verbeure] relates, so-called Z-tape just might be an adhesive that can stand in for solder under certain circumstances. Trouble is, he couldn’t find the right conditions to make the tape work. Z-tape, more properly called “Electrically Conductive Adhesive Transfer Tape 9703”,  derives its nickname from the fact that it’s electrically conductive, but only in the Z-axis. [Tom] learned about Z-tape in [Joe FitzPatrick]’s malicious hardware prototyping workshop at the 2019 Hackaday Superconference, and decided to put it to the test.

A card from a Cisco router served as a testbed thanks to an unpopulated chip footprint. The 0.5-mm pin spacing on the TSOP-48 chip was within spec for the Z-tape, but the area of each pin was 30 times smaller than the recommended minimum bonding area. While the chip was held down mechanically by the Z-tape, only five of the 48 pins were electrically connected to the pads. Emboldened by the partial success, [Tom] tried a 28-pin SOIC chip next. The larger pins and pads were still six times smaller than the minimum, and while more of the pins ended up connected by the tape, he was unable to make all 28 connections.

Reading the datasheet for the adhesive revealed that constant pressure from a clamp or clip might be necessary for reliable connections, which suggests that gluing down SMD chips is probably not the best application for the stuff. Still, we appreciate the effort, and the fine photomicrographs [Tom] made showing the particles within the Z-tape that make it work – at least in some applications.



from Hackaday https://ift.tt/2KXVhNF

Comments

Popular posts from this blog

Crypto exchange Binance prepares to add margin trading ‘soon’

Binance, the world’s most prominent crypto exchange, says it is close to adding a much-anticipated margin trading feature to its service following weeks of speculation. The company tweeted confirmation of the upcoming feature in a screenshot which subtly teases the imminent arrival of margin trading options. Binance CEO Changpeng Zhao (pictured above) first revealed that the feature was headed to Binance during a live stream following a hack earlier this month that saw Binance lose around $40 million in Bitcoin . TechCrunch understands that margin trading has been beta tested among selected users. A Binance representative declined to comment on the specifics, but did confirm that margin trading will be available on Binance.com “soon.” Dark mode or Light mode ? #Binance pic.twitter.com/pGSb1np4yp — Binance (@binance) May 24, 2019   Margin trading, which lets traders use their balance as collateral to super-size their buying power, is seen by many as an important growth vec

World Economic Forum launches Global AI Council to address governance gaps

The World Economic Forum is creating a series of councils that create policy recommendations for use of things like AI, blockchain, and precision medicine. Read More from VentureBeat http://bit.ly/2EKBjD4

The hidden cost of food delivery

Noah Lichtenstein Contributor Share on Twitter Noah Lichtenstein is the founder and managing partner of Crossover , a diversified private technology fund backed by institutional investors, technology execs and professional athletes and entertainers. More posts by this contributor What Studying Students Teaches Us About Great Apps I’ll admit it: When it comes to food, I’m lazy. There are dozens of great dining options within a few blocks of my home, yet I still end up ordering food through delivery apps four or five times per week. With the growing coronavirus pandemic closing restaurants and consumers self-isolating, it is likely we will see a spike in food delivery much like the 20% jump China reported during the peak of its crisis. With the food delivery sector rocketing toward a projected $365 billion by the end of the decade, I’m clearly not the only one turning to delivery apps even before the pandemic hit. Thanks to technology (and VC funding) we can get a ri